BioShell®

designed to protect single-use Bioprocess bags during Shipping, Handling, & storage

BioShell®

For over 10 years, BioShell has become the biopharmaceutical industry’s most trusted solution to provide maximum protection for frozen single-use bioprocess bags.

 

BioShell advances bag protection through a unique suspension design. Bags are enveloped tightly in a durable film that suspends products within a polycarbonate shell. The suspension film absorbs shocks during impact allowing bags to move within a cushion of air. This prevents damage by eliminating contact with the shell.

 

BioShell allows for exceptional versatility. Varying sized bags – at any fill level – can be loaded into the same shell without compromising security. The shell can be used as a process tray for liquid biopharmaceutical bags as well as for freezing, thawing, storage and transportation. And the stackable design increases efficiency and reduces wasted space.

features

UV Protective Shell & Film

Protect sensitive products.
Available in all black as well.

Freeze/ Thaw Times

Thermally conductive construction allows contents to quickly freeze and thaw. 

Visibility

Bags, tubes, and accessories are in plain sight. Possible stress points are in view for quick correction.

Simplicity

Easy open/close.
No assembly.

Space Saving

Rendering of BioShell showing individual components

Stackable/nestable design.

 

Sizes/compatibility

BioShell is available in a  variety of standard sizes to accommodate 2L, 8L, 10L, and 20L bags. Please contact us to inquire about custom sizes or if your bag is not listed below.

Our standard sizes can accommodate bags at any fill level from most bag manufacturers, including:

  • Charter

  • Cytiva (previously GE Healthcare Lifesciences & Hyclone)

  • Meissner

  • Millipore

  • Pall

  • Parker

  • Sartorius Stedim

  • Thermo Fisher Scientific

All brand names listed above are the property of their respective owners and are used for descriptive purposes only.

 

Test Data

Freeze/Thaw

Compares the freeze/thaw times of a freestanding bag to a bag enclosed within a BioShell

Freeze Thaw Test

Bench Drop

Simulates an accidental drop of a frozen BioShell with a bioprocess bag enclosed from a heigh of 36" onto a concrete floor.

Bench Drop Test

ISTA 2A

The following tests were performed by placing a BioShell unit at -70°C, complete with a filled bag, inside a palletized CryoShell insulated shipper. 

ISTA 2A Test
 
 

CryoShell®

The CryoShell insulated shipper is designed to keep BioShells, other bioprocess bag container systems, or any temperature sensitive pharmaceuticals frozen during transportation.

The insulated shipper consists of an outer box containing high-performance insulation foam panels combined with specialty film. The foam and film combination improves insulating properties as well as providing a longer lasting, cleanable surface.

A tray that holds dry ice or phase-change materials is added to the insulated shipper to achieve the proper temperatures during transport. The contents within the shipper can be stored as low as -80°C.

CryoShell has passed the ISTA 7D summer ambient temperature profile and the ISTA 2B shipping standard. 

Exploded view of Cryoshell showing individual components

High-Performance Insulation

Dry Ice Tray

Bioshell

High-Performance Insulation

 

About UFP Technologies

BioShell is a product developed by UFP Technologies, a medical designer and manufacturer of custom devices, sub-assemblies, components and packaging utilizing highly specialized foams, films, fabrics and plastics. UFP is an important link in the healthcare supply chain as a valued outsource partner to most of the top medical device and biopharma companies in the world. For more information visit UFPMedTech.com.

 

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Animal Health.jpg

Featured Application

BioShell is ideal for the animal health industry where proper transport, storage, and handling of frozen vaccines and other medication is critical for ensuring animal health and safety. Our BioShell containers provide the highest level of protection throughout the supply chain for bulk drugs used in animal treatment.

Animal Health

Protection For:

Medications

Vaccine Syringe

Vaccines

Bioprocess Bag